When time is critical and disruption isn’t an option, contractors like Matt Rowe from Drain Surgery are turning to the UV XAIR — the complete UV curing system that delivers speed, precision, and peace of mind.
In environments where access is restricted, schedules are tight, and excavation is off the table, contractors need a solution that is efficient, intelligent, and adaptable. The UV XAIR, developed by UV Relining, has quickly become the go-to system for teams working on high-pressure relining jobs across Australia and New Zealand.
The UV XAIR is a fully integrated UV curing unit, equipped with a single UV head that cures DN70 to DN600 liners, T-liners, and patches using the same system.
“It is one system, one head, and three applications in DN70 to DN600 pipes,” said UV Relining Chief of Sales Taus Gerner Rasmussen.
Its compact design and intuitive features — including wireless tablet control and QR-code guided operation — make it especially suited for confined spaces, variable pipe sizes, and complex working conditions. Every installation is automatically logged and stored in the cloud, giving contractors access to reliable, real-time documentation for full project transparency.
The UV XAIR also delivers impressive curing speeds of up to 100m per hour, reducing time on site and improving scheduling flexibility.
“The unit looks magnificent and ultimately helps us reduce curing times significantly,” said Drain Surgery Director Matt Rowe.
On-Site Success: Drain Surgery at Capel Sound
In June, Drain Surgery was engaged to reline the main drain at Village Glen Retirement Village in Capel Sound on Victoria’s Mornington Peninsula.
The project presented several challenges. The main drain, made of aging urban ware pipe, ran directly beneath the building. Renovation works had already been completed, and new PVC house connections were in place, meaning any invasive works could damage freshly installed infrastructure. More importantly, relocating the four elderly residents living in that section of the building, all in their eighties, was not a viable option.
Having recently invested in the UV XAIR through Pipe Core and completed thorough training with the team, Drain Surgery was equipped with the technology, confidence, and know-how to deliver a trenchless solution that avoided excavation and minimised disruption.
The crew began by preparing the liner off site, using UV Relining’s high-quality liners and resins, also available through Pipe Core. This pre-preparation not only saved time on site but also kept the work area clean and safe. The flexibility of the system allowed the team to carefully stage the installation and respond in real time to changing conditions.
“We can prep liners ahead of time, which streamlines the process,” Rowe explained. “And if curing hasn’t started, we have the flexibility to pull the liner and reset — mitigating risk.”
The actual curing process took just 84 minutes to complete 43.11m of liner, restoring the drain with zero excavation and no disruption to residents or the surrounding property.
“The UV XAIR is a game-changer for us. It’s time efficient, clean, and gives us more control on site,” Rowe said.
When used alongside UV Relining’s liners and resins, the UV XAIR delivers wrinkle-free, durable results — even in pipes with dimensional changes or unexpected alignment issues.
Book a Demo
See the UV XAIR in action at Pipe Core HQ in Port Melbourne or request a personalised on-site demonstration.
Learn more at pipecore.com.au
This article was originally published by Trenchless Australasia and has been republished here with full permission. All content, including images and text, remains the property of Trenchless Australasia.
